fat32format is a trouble-free, fast and small formatting tool for Windows XP. If you need to cross XP’s ceiling of 32GB for FAT32, then you need this program! This is to be run from the command prompt and can format Hard Disks from 40GB to 2TB in FAT32.
First, you are to partition the drive using XP without formatting it, just to obtain the drive letter. Then you are to type “fat32format X:” at the command prompt (keeping the fat32format.exe file in the Path), where X: is the drive to be formatted.
You can set the cluster size with cN parameter after the above command, where N represents sectors per cluster. The number of bytes in each sector is ‘c’, which is 512 bytes. So, the cluster size will be 512 times N. By default, N is 1, so you’ll get cluster size of 512 bytes when ‘cN' parameter is omitted.